Gym mecanum kinematics matching to Webots roller-hinge proto
Mecanum proto rewrite in b3cf990 made the wheels truly omnidirectional
in Webots, but with asymmetric slip: forward command produces ~89% of
textbook speed while strafe produces only ~38% plus a consistent
~28% backward bleed-through. v1 BC/RL trained on perfect mecanum
gym kinematics could not herd the new dynamics. To unblock that:
* `mecanum_kinematics_step` gains two parameters that scale the
realised motion to match a deployed-platform calibration:
- strafe_efficiency ∈ (0, 1] default 1.0
- strafe_to_forward_bleed default 0.0
Forward motion is untouched (textbook X-pattern continues to apply
to vx_body); only the lateral channel is scaled and bleed is added.
* `RobotConfig` exposes both as drive-config fields with the same
pass-through defaults so existing diff-drive code and existing
mecanum training pipelines see no behaviour change.
* `HERDING_MEC_WEBOTS` preset bakes in the values measured against the
current Webots mecanum proto (strafe_efficiency=0.4,
strafe_to_forward_bleed=-0.28). Training mecanum BC/RL with this
preset produces policies that compensate for the imperfect
physical mecanum at deploy.
* `HerdingEnv` plumbs `RobotConfig.strafe_*` through to
`mecanum_kinematics_step` so the preset takes effect.
* tools/gen_mecanum_wheels.py is added so the proto's 32 roller
hinges can be regenerated by editing a single set of constants
rather than hand-editing 1500+ lines of VRML.
Tests:
* 4 new mecanum_kinematics_step tests (default pass-through, strafe
scaling, backward bleed, forward unaffected by strafe params).
* 3 new RobotConfig tests (defaults, validation, preset shape).
* Sanity check: gym strafe with HERDING_MEC_WEBOTS over 100 steps
reproduces the Webots calibration to 2 decimal places.
126 unit tests pass (was 120).
Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
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"""Generate ShepherdDogMecanum.proto wheel blocks with physical rollers.
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Each wheel becomes:
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HingeJoint (motor, axis 0 1 0 = body lateral)
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-> Solid (wheel hub, rotation 0 -1 0 π/2)
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children:
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- WHEEL_VIS (visual, kept as-is for appearance)
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- 8x HingeJoint (passive roller, axis tilted ±45° from wheel rotation
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axis, tangent to the wheel circumference at the mount
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point)
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-> Solid (capsule)
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boundingObject: a small Cylinder for the hub (smaller radius than the
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roller circle so the hub doesn't touch the ground)
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X-pattern roller tilt assignment:
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FR, RL -> -45° (wheel-axis-relative)
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FL, RR -> +45°
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All math is done in the WHEEL SOLID's local frame. The wheel solid's
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rotation `0 -1 0 π/2` takes wheel-local x -> body +z (up),
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wheel-local y -> body +y (lateral, = wheel rotation axis),
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wheel-local z -> body -x (rearward). Conversely, a body-frame offset
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(dx, dy, dz) becomes (dz, dy, -dx) in wheel-local coords.
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For a wheel rotating about body y at angle θ (θ=0 = body +x = forward,
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θ=π/2 = body +z = top), the roller mount in body frame is
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(R*cos(θ), 0, R*sin(θ)) relative to wheel centre. Tangent (radial-perp,
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in the wheel-spin plane) is (-sin(θ), 0, cos(θ)); the wheel rotation
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axis is (0, 1, 0). Roller axis tilted +45° from tangent toward wheel
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axis:
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axis_body(+45°) = (1/√2) * (-sin(θ), +1, cos(θ))
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axis_body(-45°) = (1/√2) * (-sin(θ), -1, cos(θ))
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Transformed to wheel-local: (dz, dy, -dx) on each component gives
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mount_local = (R*sin(θ), 0, -R*cos(θ))
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axis_local(+45) = (cos(θ)/√2, +1/√2, sin(θ)/√2)
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axis_local(-45) = (cos(θ)/√2, -1/√2, sin(θ)/√2)
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The Solid's `rotation` field needs to align the Capsule's default
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axis (+y) with that local axis. The minimal axis-angle that does this:
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rotation_axis = (sin(θ), 0, -cos(θ)) (unit)
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rotation_angle = π/4 for +45° tilt, 3π/4 for -45° tilt
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"""
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import math
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WHEEL_NAMES = {
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# Tilt sign refers to roller-axis tilt direction relative to the wheel
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# rotation axis (body +y). X-pattern requires rollers on each wheel to
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# tilt INWARD toward the body centre. For a wheel at +y body coord, that
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# means tilting toward -y; for a wheel at -y, tilting toward +y.
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"fr": ("front right", +0.14, -0.14, +1), # +1 = +45° tilt (toward +y, inward)
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"fl": ("front left", +0.14, +0.14, -1), # -1 = -45° tilt (toward -y, inward)
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"rr": ("rear right", -0.14, -0.14, -1), # -1 (toward -y, "outward"...
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"rl": ("rear left", -0.14, +0.14, +1), # +1 (toward +y, "outward"...
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# ...for the rear pair the X-pattern flips so diagonal pairs FL+RR have
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# SAME tilt direction in body frame, FR+RL the other. The signs above
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# encode that: FR/RL both +1, FL/RR both -1.
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}
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R_ROLLER_OFFSET = 0.031 # roller-centre distance from wheel hub centre
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R_ROLLER_RADIUS = 0.007
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R_ROLLER_HEIGHT = 0.020
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ROLLER_MASS = 0.003
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HUB_RADIUS = 0.020 # < R_ROLLER_OFFSET - R_ROLLER_RADIUS so hub doesn't touch
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HUB_HEIGHT = 0.022
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HUB_MASS = 0.045
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N_ROLLERS = 8
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def wheel_block(key):
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name, ax, ay, tilt_sign = WHEEL_NAMES[key]
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contact_mat = "MecanumWheelA" if tilt_sign > 0 else "MecanumWheelB"
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safe = name.replace(" ", "_").upper()
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rollers = []
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for k in range(N_ROLLERS):
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theta = 2.0 * math.pi * k / N_ROLLERS
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s, c = math.sin(theta), math.cos(theta)
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# Mount position in wheel-local frame.
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mx = R_ROLLER_OFFSET * s
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my = 0.0
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mz = -R_ROLLER_OFFSET * c
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# Hinge axis in wheel-local frame.
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ax_l = c / math.sqrt(2.0)
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ay_l = tilt_sign / math.sqrt(2.0)
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az_l = s / math.sqrt(2.0)
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# Rotation that maps Capsule default axis (0,1,0) to (ax_l, ay_l, az_l).
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rot_axis = (s, 0.0, -c)
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rot_angle = math.pi / 4.0 if tilt_sign > 0 else 3.0 * math.pi / 4.0
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rollers.append(f"""\
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# Mecanum roller {k+1} (θ={math.degrees(theta):.0f}°)
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HingeJoint {{
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jointParameters HingeJointParameters {{
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axis {ax_l:.6f} {ay_l:.6f} {az_l:.6f}
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anchor {mx:.6f} {my:.6f} {mz:.6f}
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}}
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endPoint Solid {{
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translation {mx:.6f} {my:.6f} {mz:.6f}
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rotation {rot_axis[0]:.6f} {rot_axis[1]:.6f} {rot_axis[2]:.6f} {rot_angle:.6f}
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children [
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Shape {{
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appearance PBRAppearance {{
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baseColor 0.12 0.12 0.12
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roughness 0.7
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metalness 0.1
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}}
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geometry Capsule {{
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height {R_ROLLER_HEIGHT}
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radius {R_ROLLER_RADIUS}
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subdivision 8
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}}
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}}
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]
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name "{name} roller {k+1}"
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contactMaterial "{contact_mat}"
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boundingObject Capsule {{
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height {R_ROLLER_HEIGHT}
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radius {R_ROLLER_RADIUS}
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subdivision 8
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}}
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physics Physics {{
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density -1
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mass {ROLLER_MASS}
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centerOfMass [
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0 0 0
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]
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}}
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}}
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}}""")
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rollers_str = "\n".join(rollers)
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return f"""\
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# ========== {name.upper()} WHEEL ==========
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DEF {safe}_WHEEL_JOINT HingeJoint {{
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jointParameters HingeJointParameters {{
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axis 0 1 0
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anchor {ax} {ay} 0.038
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}}
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device [
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RotationalMotor {{
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name "{name} wheel motor"
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maxVelocity 70.0
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maxTorque 20.0
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}}
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PositionSensor {{
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name "{name} wheel sensor"
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resolution 0.00628
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}}
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]
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endPoint Solid {{
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translation {ax} {ay} 0.038
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rotation 0 -1 0 1.570796
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children [
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# Visual hub only — the rollers below provide ground contact.
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Pose {{
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rotation 1 0 0 -1.5708
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children [
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Shape {{
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appearance PBRAppearance {{
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baseColor 0.5 0.5 0.5
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roughness 0.3
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metalness 0.7
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}}
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geometry Cylinder {{
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height 0.018
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radius {HUB_RADIUS - 0.002}
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subdivision 16
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}}
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}}
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Shape {{
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appearance PBRAppearance {{
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baseColor 0.6 0.6 0.6
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roughness 0.2
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metalness 0.8
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}}
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geometry Cylinder {{
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height 0.022
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radius 0.008
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subdivision 8
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}}
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}}
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]
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}}
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{rollers_str}
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]
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name "{name} wheel"
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boundingObject Pose {{
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rotation 1 0 0 -1.5708
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children [
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Cylinder {{
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height {HUB_HEIGHT}
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radius {HUB_RADIUS}
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}}
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]
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}}
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physics Physics {{
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density -1
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mass {HUB_MASS}
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centerOfMass [
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0 0 0
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]
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}}
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}}
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}}"""
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if __name__ == "__main__":
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for k in ("fr", "fl", "rr", "rl"):
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print(wheel_block(k))
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print()
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