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TIR_PROJ/tools/webots_sweep.sh
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Johnny Fernandes dd5ac669e5 Webots sim-to-real fixes, DAgger pipeline, 360° proto variant
Today's session worked across the full Webots delivery stack — found and
fixed a cluster of bugs blocking the BC/RL transfer, then explored
training-side mitigations for the residual perception gap.

Bug fixes:
- Makefile FP_RATE default 2.0 → 0.0: BC demos used fp_rate=0 but RL
  fine-tune defaulted to fp_rate=2, poisoning the BC obs distribution
  and stalling PPO at 0% success across 1.46M+ steps.
- controllers/{shepherd_dog,sheep}/runtime.ini: Webots was launching
  controllers under system python3 (no numpy) and they were crashing
  silently. Pinned to the conda tir env.
- herding/config.py HERDING_WEBOTS preset: pen_latch_depth 0.5 → 2.0,
  max_new_tracks_per_step 3 → 1, static_reject 0.8 → 1.2. Stops phantom
  FPs near the gate from latching as permanently-penned tracks.
- herding/perception/sheep_tracker.py: penned tracks now decay at
  forget_steps × 8 instead of living forever. Adds get_positions
  min_freshness filter for deploy-time use.

Training/eval matches deployment:
- training/bc/collect.py: --dagger-policy flag for DAgger rollouts
  (policy drives, teacher labels) + --use-webots-preset for matched
  140° tracker + DR config.
- controllers/shepherd_dog/shepherd_dog.py: scan-fallback (0, 0.6) when
  BC/RL sees empty sheep_positions — recovers from FOV gaps.

Tooling:
- tools/dagger_round.sh: one-shot DAgger round (collect + concat + bc).
- tools/webots_sweep_gt.sh: full sweep with HERDING_USE_GT=1 for the
  perception-gap diagnosis matrix.
- protos/ShepherdDog360.proto: 360° FOV variant for the FOV-ablation
  comparison. Canonical proto stays at 140° per project spec.

Artifacts: v1 BC/RL policies for all 4 (drive × world) combos trained
in clean gym (success: diff/field 90-100%, diff/round 58%, mec/field
60-100%, mec/round 50-100%). DAgger r1/r2 BCs for diff/field show
12%→38% progression on gym HERDING_WEBOTS proxy but did not close
to actual Webots LiDAR (0/5 throughout). Next: LSTM policy or
learned tracker per the project-state memory.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-05-16 17:21:02 +00:00

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#!/usr/bin/env bash
# Headless Webots sweep across modes, drives, worlds, and flock sizes.
# Runs sequentially; each trial gets a hard 150s wall-clock timeout.
# Results are written to webots_sweep.log (tab-separated) and printed.
#
# Usage: bash tools/webots_sweep.sh [output_log]
set -euo pipefail
ROOT="$( cd "$( dirname "${BASH_SOURCE[0]}" )/.." && pwd )"
OUT="${1:-$ROOT/webots_sweep.log}"
TIMEOUT_S=120 # ~80k steps in fast headless mode — covers slow-converging physics
# Webots uses its own python3; put the conda env first so all deps resolve.
export PATH="/home/jalf/miniconda3/envs/tir/bin:$PATH"
# Columns: mode drive world n_sheep success steps
printf "%-12s %-14s %-12s %7s %7s %s\n" \
"mode" "drive" "world" "n_sheep" "success" "steps" | tee "$OUT"
printf '%s\n' "$(printf '%-12s %-14s %-12s %7s %7s %s' \
'----' '-----' '-----' '-------' '-------' '-----')" | tee -a "$OUT"
run_trial() {
local mode="$1" drive="$2" world="$3" n="$4" policy_dir="${5:-}"
local done_file="$ROOT/training/.run_done"
rm -f "$done_file"
local extra_env=()
extra_env+=(WEBOTS_HEADLESS=1)
extra_env+=(WEBOTS_EXTRA_ARGS="--stdout --stderr")
extra_env+=(HERDING_USE_GT=0)
if [[ -n "$policy_dir" ]]; then
extra_env+=(HERDING_POLICY_DIR="$ROOT/$policy_dir")
fi
local raw
raw=$(
timeout --kill-after=15s "$TIMEOUT_S" \
xvfb-run -a \
env "${extra_env[@]}" \
bash "$ROOT/tools/run_webots.sh" "$n" "$mode" "$drive" "$world" \
2>&1
) || true
# Webots-bin and Xvfb can survive the timeout; kill any orphans now.
pkill -9 -f "webots-bin|Xvfb" 2>/dev/null || true
sleep 1
local success="FAIL"
local steps="timeout"
if echo "$raw" | grep -q "\[dog\] all .* sheep penned at step"; then
success="OK"
steps=$(echo "$raw" | grep "\[dog\] all .* sheep penned at step" \
| grep -oP 'step \K[0-9]+')
fi
printf "%-12s %-14s %-12s %7s %7s %s\n" \
"$mode" "$drive" "$world" "$n" "$success" "$steps" | tee -a "$OUT"
}
# ---------------------------------------------------------------------------
# Analytic baselines (differential only — that's the story context)
# strombom / sequential: canonical baselines
# universal: the actual teacher used to collect BC demos
# ---------------------------------------------------------------------------
for mode in strombom sequential universal; do
for world in field field_round; do
for n in 5 10; do
run_trial "$mode" differential "$world" "$n"
done
done
done
# ---------------------------------------------------------------------------
# BC — world-specific policies
# ---------------------------------------------------------------------------
for drive in differential mecanum; do
for world in field field_round; do
for n in 5 10; do
run_trial bc "$drive" "$world" "$n" \
"training/runs/bc_${drive}_${world}"
done
done
done
# ---------------------------------------------------------------------------
# RL_FAST — MODE=rl with explicit HERDING_POLICY_DIR pointing to rl_fast dirs
# (run_webots.sh rejects "rl_fast" as a mode; "rl" + policy override is correct)
# ---------------------------------------------------------------------------
for drive in differential mecanum; do
for world in field field_round; do
for n in 5 10; do
run_trial rl "$drive" "$world" "$n" \
"training/runs/rl_fast_${drive}_${world}"
done
done
done
echo ""
echo "Sweep complete. Results saved to: $OUT"